Intertherm Furnace Repair

QUESTION:

I have a few ? about the workings of this furnace. Intertherm I anyone knows anything about this make it has a Beckett motor and that's about all I can find.
The problem is that it works interminably. I read that the fuel filter gets clogged sometimes. But I could not find the fuel filter on the line. The other possible problem is the Oil burner ignition transformer.

ANSWER:

furnaces should be serviced by experienced individuals who are familiar with all safety requirements, and a working knowlege of what types of problems constitute safety hazards.
With that said, fuel oil furnaces require regular maintenance (and more maintenance when they're improperly installed). Most installations require separate fuel filters in the oil supply line. When filters aren't installed, rust flakes or other particles are delivered to the pump. Fuel oil should be treated with an approved stabilizer at appropriate times.. fungal growth can occur in stored fuel oil.
Audel publishing has an excellent book covering installation, service, repair, maintenance and operational information.. i'd reveal the title if i knew where it was. The book i'm referring to is one of a 3 volume set covering fuel oil, gas and other heating systems. You might want to check your local library.
Some key trouble points (which are critical to proper and safe operation) in fuel oil burner systems are.. the spray nozzle, the pump, combustion air blower and pump shaft coupler, the HV coil and ignitor electrode tips, and the flame sensor. The spray nozzle should be the type specified on a data tag on the furnace. These usually contain a sintered bronze-type filter/strainer. The pump will likely have an internal fine mesh screen on the suction/supply port. This screen prevents contamination from damaging the pump vanes and bore. Some systems bypass the fuel to a return line.
The white smokey-looking vapor seen when fuel is sprayed into a hot combustion chamber (after the flame has died due to a malfunction), will ignite explosively if the ignitor should happen to start working again.
Other points concerning fuel oil burners are the pressure regulator, bleeding air from the oil passages, the air mixture shutter, and leaking connections. I don't recall what the range of the pressure from the pump is, but the pump is essentially a hydraulic pump, so leaks are a serious problem. Leaks on the suction/supply side can aerate the fuel.


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